Lifetime extension & improvements for railways

A long service life conserves resources and improvements ensure that your fleet will head comfortably, energy-efficiently, and with low emissions into the future. To make this come true, Siemens Mobility Rail Services offers complete refurbishment, overhaul, and modernization solutions for rail vehicles and their components. And our upgrade solutions improve the functionality of your assets.

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A long service life conserves resources and improvements ensure that your fleet will head comfortably, energy-efficiently, and with low emissions into the future. To make this come true, Siemens Mobility Rail Services offers complete refurbishment, overhaul, and modernization solutions for rail vehicles and their components. And our upgrade solutions improve the functionality of your assets.

Extend and optimize your rail vehicles’ availability

Sustainable use of resources, new safety requirements, reduced maintenance requirements, protection of previous investments – many factors speak in favor of a modernization. Whether you want to make changes to single trains or to the entire fleet: Our lifetime extension & improvements portfolio for railways helps you get the most out of your rail systems and prepares your rail vehicles and components for a longer lifetime.

Vehicle upgrades and lifetime extension: Increase the attractiveness and value of your fleet

We offer rail operators as well as leasing companies the right solution for enhancing the attractiveness and value of their existing rail vehicles. And that at significantly lower costs compared to an investment in new vehicles.

If you are looking for a complete refurbishment, overhaul, or modernization for Siemens Mobility rail vehicles, we have the right solution for you. On request, we also take care of vehicles from other manufacturers.

To bring your rolling stock up to date, we offer specifically designed packages and retrofits tailored to your needs. This includes the upgrading, overhaul, or renovation of indoor and outdoor car bodies as well as bogies, drivelines (drivetrain), and other vehicle systems or components. From expanding passenger capacity, improving ergonomics, and retrofitting assistance systems to data transmission and obsolescence solutions – our vehicle upgrades cover it all. For example, also the improvement of your vehicle’s accessibility and comfort, measures for an image-enhancing appearance indoors and outdoors, or the retrofitting of air conditioning and electronic information systems.

Your benefits with our vehicle upgrades & lifetime extension

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Optimized investment

Significantly lower costs compared to an investment in new vehicles thanks to tailor-made service packages

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Higher efficiency

Considerably improved economy in operation and maintenance thanks to modernized technology

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New usage concepts

Implementation of changes in the usage concepts of the existing rail vehicles

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Enhanced sustainability

Continued environmentally friendly use of existing vehicles and greater energy-efficiency in operation

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Modern digitalization

Modernized technology with digital solutions, for example for condition monitoring, onboard WiFi, or passenger information systems

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Improved passenger experience

Improved vehicle appearance and attractiveness for passengers with higher travel comfort and modern digital solutions

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Higher occupancy & capacity

Increased passenger numbers thanks to greater vehicle comfort and attractiveness as well as higher capacities

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Complete service

Seamless solution integration as well as safe re-commissioning and release after the modification through experienced experts and with short lead times

Component lifetime analysis & upgrades: Extend the lifetime of your rolling stock components

With component lifetime analysis and upgrades from Siemens Mobility Rail Services you can count on higher availability, operation and maintenance efficiency, as well as investment protection. These services are available for your Siemens Mobility components including bogies, traction components, and inverters.

What is the state of health of your rolling stock components? We will find the answer for you with an accurate lifetime analysis based on a wide range of examinations of oil, grease, bearings, winding, mechanical components, geared parts, and rubber metal elements. The resulting reliable insights enable the evaluation of the remaining component life and provide decision support for appropriate maintenance and improvement/upgrade measures, scope, and timing. 

In addition, with our component upgrades you’ll benefit from an extended lifetime of your components, longer maintenance intervals, and a minimized risk of obsolescence. Tailor-made services upgrade your components to the latest state of the art. We modernize and optimize both components from Siemens Mobility as well as from third-party manufacturers and extend their lifetime through measures such as the use of hybrid bearings, re-impregnation of windings, or the adaptation of the gear geometry. For bogies, we can also offer lifetime extensions for structural components or help with occurring problems – even with regard to third-party products.

Your benefits with our component lifetime analysis & upgrades

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Increased cost-efficiency

Reliable and efficient operations at lower investment costs compared to new components invest

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High-quality support

Highly qualified technicians and engineering support, expertise from the manufacturer, and best infrastructure conditions due to proximity to factories

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Lifetime warranty

Warranty extension from main inspection to main inspection for Siemens Mobility components (in future also for third-party products)

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High maintenance efficiency

Extended maintenance intervals with reduced maintenance costs

Upgrade solutions: How does the future of your fleet look like?

Whether for trains, trams, subway trains, or locomotives – with upgrade solutions, Siemens Mobility Rail Services offers you a wide range of modifications and extensions for your railway vehicles so you can keep your fleet fully up to date while at the same time saving costs. Choose a solution from our predefined modular system or an individual solution tailored to your needs.

Do you want or need to improve single trains or your entire fleet in the areas of availability and operation, comfort and convenience for passengers and operating personnel, communication, energy saving, or driver assistance?

With our upgrade solutions you can choose from a wide range of modifications and extensions for existing rail vehicles to keep your fleet up-to-date and attractive. All safeguarded by the extensive knowledge of our experienced experts from vehicle development and maintenance. Our vehicle platform and component experts will support you in finding the optimal upgrade solution for your vehicles and carrying out the modernization.

Your benefits with our upgrade solutions

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Increased fleet availability

Increased availability and extended service life of fleets

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Extended lifetime value

Longer service life of railroad systems and increased residual value

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High cost-efficiency

Reduced lifecycle costs through continuous system updates

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Higher fleet attractiveness

Increased market attractiveness of rail vehicles and fleets

Upgrade solutions – there are many ways to upgrade your fleet

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Availability & operational optimization

We increase the operating times of your rail vehicles and extend their lifecycle with our innovative improvements.

Examples:

  • Snow plows
  • Alternative grit materials
  • Shock resistant turn signals
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Comfort and convenience

We provide increased comfort and convenience for your passengers and operating personnel.

Examples:

  • Upgrading or complete retrofitting of air conditioning systems
  • 230V/USB sockets
  • Upgrade of red door closing lights
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Communication

We enable you to meet your passengers’ information needs reliably with our innovative IT solutions.

Examples:

  • Internet-on-Board (IoB)
  • Passenger information systems (PIS)
  • Entertainment solutions
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Energy savings

We make your rail vehicle more efficient and environmentally friendly.

Examples:

  • Various LED lighting features
  • Luminance contactor for interior light
  • Automatic start-stop of power pack
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Driver assistance

We help the driver to focus more attention on the traffic situation.

Examples:

  • DOO CCTV
  • Saloon CCTV
  • Fuel indicator in the cab

References: Lifetime extension & improvements for rail vehicles and components in practice

From vehicle upgrades & lifetime extension and component lifetime analysis & upgrades to upgrade solutions – Siemens Mobility Rail Services improve rolling stock and components as well as extend their service life around the world as shown in these examples.